CBM Intelligence Overview
Weekly view across TotalEnergies refining, petrochemical and upstream sites
Signals Detected
1,366this wk
⌃ +8% vs prior week
Active Initiatives
14
⌃ 3 new this week
Tasks In Progress
37
61% on-track
Initiatives Completed
9/ qtr
⌃ 22% YoY
Engineering Hours Saved
412hrs
$197K equiv. this wk
Alert Triage Funnel
From raw signal to engineer action — the IntelligenceIQ value chain
1,366
SmartSignal + PI + Honeywell raw alerts
100%
214
AI-contextualized · Engineering Context Graph applied
15.7%
56
Engineer reviewed · validated by SME
4.1%
14
Escalated to site · initiative created
1.0%
Functional Area Performance
Rotating Eq.
78%
Heat Exch.
64%
Compressors
91%
Pumps
72%
Furnaces
55%
Valves/Loops
43%
▸ Insight: Furnace and valve coverage trail rotating equipment — recommend expanding P&ID ingestion for Antwerp and Port Arthur.
Site Performance Map
Antwerp Refinery
Alerts284
Open Init.3
Donges
Alerts196
Open Init.2
Port Arthur
Alerts312
Open Init.4
La Mède
Alerts148
Open Init.1
Normandy
Alerts231
Open Init.2
Leuna
Alerts195
Open Init.2
Before / After IntelligenceIQ
Before
4.2 days
SME effort per alert cycle
→
After
1.1 days
−74% cycle reduction
First 70% of contextualization (tag → asset → P&ID → history → probable cause) now delivered instantly by AI. Engineers spend their time on judgment, not data hunting.
TrendIQ — Signal Detection & Initiative Owner Assignment
AI-contextualized alerts from SmartSignal, PI Historian, SAP PM & engineering systems
✦ AI Initiative Owner Recommendation
LiveSD
Sophie Delacroix
Senior Reliability Engineer — Rotating Eq.
Confidence 91%
- Owns Antwerp Crude Unit rotating eq. portfolio
- Resolved 3 similar P-2401 series cases in past 18 mo
- Available capacity: 62% utilized this sprint
- Top-quartile MTTR on bearing-related anomalies
Active Initiatives
14 open| Initiative | Impact | Status |
|---|---|---|
| P-2401A Bearing Degradation Antwerp · Crude Unit |
Critical | Exec |
| E-310 HX Fouling Donges · Hydrocracker |
High | Planning |
| K-501 Compressor Surge Margin Port Arthur · FCCU |
Critical | Exec |
| F-1402 Tube Skin Temp Drift La Mède · Reformer |
High | Blocked |
| V-205 LCV Hunting Normandy · Aromatics |
Medium | Open |
DecisionIQ — Strategy & Task Planning
Decompose initiatives into tasks · AI recommends task owners
Initiatives — 14 open
Critical
98 score
P-2401A Bearing Degradation
5 tasks · 2 in progress
Exec
High
76 score
E-310 Heat Exchanger Fouling
4 tasks · 1 in progress
Planning
Critical
94 score
K-501 Compressor Surge Margin
6 tasks · 3 in progress
Exec
High
71 score
F-1402 Tube Skin Temp Drift
5 tasks · 1 blocked
Blocked
INI-2026-0184 · Critical
P-2401A Bearing Degradation
Investigate accelerated bearing wear on Antwerp Crude Unit feed pump P-2401A. Prevent unplanned shutdown of CDU train within 14-day window.
Impact
98 / 100
Owner
Sophie Delacroix
Priority
P1
Status
In Execution
Target Resolution
May 28, 2026
Task Plan
5 tasks · AI-suggested owners based on expertise, ownership history & workload
| Task | Description | Suggested Owner | Status | |
|---|---|---|---|---|
| Pull PI vibration trends P-2401A · 90d window |
Compare against baseline; isolate frequency signature |
JK
J. Kowalski
✦ 89% confidence
|
Done | |
| Review SAP PM history 5-year repair record |
Identify recurring failure modes & technician notes |
AT
A. Thirion
✦ 83% confidence
|
In Progress | |
| Oil analysis sample ISO 4406 + ferrography |
Coordinate with lab; check wear metal trend |
MR
M. Rousseau
✦ 78% confidence
|
In Progress | |
| P&ID dependency walk Upstream/downstream |
Confirm process impact zone; identify isolation points |
SD
S. Delacroix
✦ 94% confidence
|
Ready | |
| Schedule intervention window Coordinate with operations |
Plan bearing replacement during next economic slowdown |
LV
L. Verheyen
✦ 86% confidence
|
Backlog |
✦ AI-Recommended Closure Path
Sequence optimized from 47 historical bearing-degradation initiatives
Confidence 87%
STEP 1
Confirm root cause
PI trends + oil analysis converge on bearing wear mode
STEP 2
Map process impact
P&ID walk identifies CDU feed disruption risk
STEP 3
Stage parts & crew
Pre-order bearings · book mech crew for window
STEP 4
Execute intervention
~6-hr maintenance window during planned slowdown
STEP 5
Validate & close
Post-startup vibration baseline + EffectivenessIQ review
ActionIQ — Execution Workflow
Drag cards across columns · AI suggests workflow optimization
Initiative Board
Open
4INI-2026-0188
V-205 LCV Hunting · Normandy
PM
P. Marchetti5 tasks ›
INI-2026-0191
C-602 Cooling Water ΔT Drift · Leuna
HE
H. Eberhardt3 tasks ›
INI-2026-0192
PRV-303 Lift Frequency · Port Arthur
JC
J. Calloway4 tasks ›
INI-2026-0193
T-410 Reflux Drum Level Oscillation · La Mède
RD
R. Duchesne3 tasks ›
In Progress
7INI-2026-0184
P-2401A Bearing Degradation · Antwerp
SD
S. Delacroix5 tasks ›
INI-2026-0185
K-501 Compressor Surge Margin · Port Arthur
JC
J. Calloway6 tasks ›
INI-2026-0186
E-310 HX Fouling · Donges
MR
M. Rousseau4 tasks ›
INI-2026-0187
F-1402 Tube Skin Drift · La Mède ⚠ BLOCKED
PM
P. Marchetti5 tasks ›
Completed
9 / qtrINI-2026-0179
M-308 Motor Insulation Aging · Antwerp
SD
S. Delacroix✓ Saved $124K
INI-2026-0181
P-150B Cavitation Onset · Normandy
RD
R. Duchesne✓ Saved $48K
INI-2026-0182
FCV-220 Stiction · Leuna
HE
H. Eberhardt✓ Saved $31K
EffectivenessIQ — Outcome Measurement & Learning
Did initiatives achieve their intended outcomes? Feed back into AI models.
Continuous Learning Loop · TotalEnergies CBM
Every closed initiative trains the next signal-to-action cycle
Loop velocity: 1.8x faster vs Q1
1
Detect
1,366 signals/wk
→
2
Contextualize
P&ID + history
→
3
Decide
14 initiatives
→
4
Execute
37 tasks
→
5
Measure
$3.4M YTD
↻
6
Learn
38 RCA fed back
Initiative Outcome — Goal vs Actual
Last 9 closed initiatives this quarter
| Initiative | Goal KPI | Actual KPI | Delta | $ Impact | Status |
|---|---|---|---|---|---|
| M-308 Motor Insulation Aging Antwerp |
Avert unplanned trip | Replaced during planned outage | +$124K avoided | $124K | Met |
| P-150B Cavitation Normandy |
NPSH margin > 1.5m | NPSH margin 1.8m | +0.3m | $48K | Met |
| FCV-220 Stiction Leuna |
Loop variance −60% | Loop variance −71% | −11pp better | $31K | Exceeded |
| HX-204 Cleaning Schedule Donges |
ΔT improvement 8°C | ΔT improvement 6°C | −2°C short | $62K | Partial |
| Compressor K-301 Surge Port Arthur |
Surge margin > 12% | Surge margin 14% | +2pp | $280K | Met |
Before / After — Rotating Equipment Reliability
Before
3.4
Unplanned trips / 90d
After
0.8
−76% reduction
▸ What changed: Earlier intervention (avg 11d before failure vs 2d), driven by AI-contextualized alerts that surface P&ID context within 90s instead of 4hr engineering analysis.
Engineering Effort Reallocation
Before
68%
Spent on context-hunting
After
22%
−46pp · time freed for judgment
▸ Reinvested in: RCA depth (+34%), reliability engineering studies (+28%), tribal knowledge capture (+19%).
✎ Human Feedback — Train the Loop
Your input becomes training data for next-cycle AI recommendations