IntelligenceIQ

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RB

CBM Intelligence Overview

Weekly view across TotalEnergies refining, petrochemical and upstream sites
Signals Detected
1,366this wk
⌃ +8% vs prior week
Active Initiatives
14
⌃ 3 new this week
Tasks In Progress
37
61% on-track
Initiatives Completed
9/ qtr
⌃ 22% YoY
Engineering Hours Saved
412hrs
$197K equiv. this wk

Alert Triage Funnel

From raw signal to engineer action — the IntelligenceIQ value chain
Past 7 days
1,366
SmartSignal + PI + Honeywell raw alerts
100%
214
AI-contextualized · Engineering Context Graph applied
15.7%
56
Engineer reviewed · validated by SME
4.1%
14
Escalated to site · initiative created
1.0%

Functional Area Performance

vs baseline
Rotating Eq.
78%
Heat Exch.
64%
Compressors
91%
Pumps
72%
Furnaces
55%
Valves/Loops
43%
▸ Insight: Furnace and valve coverage trail rotating equipment — recommend expanding P&ID ingestion for Antwerp and Port Arthur.

Site Performance Map

6 of 20 active
Antwerp Refinery
Alerts284
Open Init.3
Donges
Alerts196
Open Init.2
Port Arthur
Alerts312
Open Init.4
La Mède
Alerts148
Open Init.1
Normandy
Alerts231
Open Init.2
Leuna
Alerts195
Open Init.2

Before / After IntelligenceIQ

Engineering cycle time
Before
4.2 days
SME effort per alert cycle
After
1.1 days
−74% cycle reduction
First 70% of contextualization (tag → asset → P&ID → history → probable cause) now delivered instantly by AI. Engineers spend their time on judgment, not data hunting.

TrendIQ — Signal Detection & Initiative Owner Assignment

AI-contextualized alerts from SmartSignal, PI Historian, SAP PM & engineering systems

✦ AI Initiative Owner Recommendation

Live
SD
Sophie Delacroix
Senior Reliability Engineer — Rotating Eq.
Confidence 91%
  • Owns Antwerp Crude Unit rotating eq. portfolio
  • Resolved 3 similar P-2401 series cases in past 18 mo
  • Available capacity: 62% utilized this sprint
  • Top-quartile MTTR on bearing-related anomalies

Active Initiatives

14 open
InitiativeImpactStatus
P-2401A Bearing Degradation
Antwerp · Crude Unit
Critical Exec
E-310 HX Fouling
Donges · Hydrocracker
High Planning
K-501 Compressor Surge Margin
Port Arthur · FCCU
Critical Exec
F-1402 Tube Skin Temp Drift
La Mède · Reformer
High Blocked
V-205 LCV Hunting
Normandy · Aromatics
Medium Open

DecisionIQ — Strategy & Task Planning

Decompose initiatives into tasks · AI recommends task owners
Initiatives — 14 open
Critical 98 score
P-2401A Bearing Degradation
Antwerp · Crude Unit · Sophie Delacroix
5 tasks · 2 in progress Exec
High 76 score
E-310 Heat Exchanger Fouling
Donges · Hydrocracker · M. Rousseau
4 tasks · 1 in progress Planning
Critical 94 score
K-501 Compressor Surge Margin
Port Arthur · FCCU · J. Calloway
6 tasks · 3 in progress Exec
High 71 score
F-1402 Tube Skin Temp Drift
La Mède · Reformer · P. Marchetti
5 tasks · 1 blocked Blocked
INI-2026-0184 · Critical

P-2401A Bearing Degradation

Investigate accelerated bearing wear on Antwerp Crude Unit feed pump P-2401A. Prevent unplanned shutdown of CDU train within 14-day window.
Impact
98 / 100
Owner
Sophie Delacroix
Priority
P1
Status
In Execution
Target Resolution
May 28, 2026

Task Plan

5 tasks · AI-suggested owners based on expertise, ownership history & workload
TaskDescriptionSuggested OwnerStatus
Pull PI vibration trends
P-2401A · 90d window
Compare against baseline; isolate frequency signature
JK
J. Kowalski
✦ 89% confidence
Done
Review SAP PM history
5-year repair record
Identify recurring failure modes & technician notes
AT
A. Thirion
✦ 83% confidence
In Progress
Oil analysis sample
ISO 4406 + ferrography
Coordinate with lab; check wear metal trend
MR
M. Rousseau
✦ 78% confidence
In Progress
P&ID dependency walk
Upstream/downstream
Confirm process impact zone; identify isolation points
SD
S. Delacroix
✦ 94% confidence
Ready
Schedule intervention window
Coordinate with operations
Plan bearing replacement during next economic slowdown
LV
L. Verheyen
✦ 86% confidence
Backlog

✦ AI-Recommended Closure Path

Sequence optimized from 47 historical bearing-degradation initiatives
Confidence 87%
STEP 1
Confirm root cause
PI trends + oil analysis converge on bearing wear mode
STEP 2
Map process impact
P&ID walk identifies CDU feed disruption risk
STEP 3
Stage parts & crew
Pre-order bearings · book mech crew for window
STEP 4
Execute intervention
~6-hr maintenance window during planned slowdown
STEP 5
Validate & close
Post-startup vibration baseline + EffectivenessIQ review

ActionIQ — Execution Workflow

Drag cards across columns · AI suggests workflow optimization
Initiative Board

Open

4
INI-2026-0188
V-205 LCV Hunting · Normandy
Impact 71Created 2d ago
PM
P. Marchetti
5 tasks ›
INI-2026-0191
C-602 Cooling Water ΔT Drift · Leuna
Impact 58Created 1d ago
HE
H. Eberhardt
3 tasks ›
INI-2026-0192
PRV-303 Lift Frequency · Port Arthur
Impact 62Created today
JC
J. Calloway
4 tasks ›
INI-2026-0193
T-410 Reflux Drum Level Oscillation · La Mède
Impact 49Created today
RD
R. Duchesne
3 tasks ›

In Progress

7
INI-2026-0184
P-2401A Bearing Degradation · Antwerp
Impact 9840% complete
SD
S. Delacroix
5 tasks ›
✦ AI: Bearing parts ETA Mon — stage crew now to compress timeline 2 days.
INI-2026-0185
K-501 Compressor Surge Margin · Port Arthur
Impact 9455% complete
JC
J. Calloway
6 tasks ›
INI-2026-0186
E-310 HX Fouling · Donges
Impact 7622% complete
MR
M. Rousseau
4 tasks ›
INI-2026-0187
F-1402 Tube Skin Drift · La Mède ⚠ BLOCKED
Impact 7130% — awaiting OEM
PM
P. Marchetti
5 tasks ›

Completed

9 / qtr
INI-2026-0179
M-308 Motor Insulation Aging · Antwerp
Impact 81Closed May 8
SD
S. Delacroix
✓ Saved $124K
INI-2026-0181
P-150B Cavitation Onset · Normandy
Impact 67Closed May 6
RD
R. Duchesne
✓ Saved $48K
INI-2026-0182
FCV-220 Stiction · Leuna
Impact 54Closed May 4
HE
H. Eberhardt
✓ Saved $31K

EffectivenessIQ — Outcome Measurement & Learning

Did initiatives achieve their intended outcomes? Feed back into AI models.

Continuous Learning Loop · TotalEnergies CBM

Every closed initiative trains the next signal-to-action cycle
Loop velocity: 1.8x faster vs Q1
1
Detect
1,366 signals/wk
2
Contextualize
P&ID + history
3
Decide
14 initiatives
4
Execute
37 tasks
5
Measure
$3.4M YTD
6
Learn
38 RCA fed back

Initiative Outcome — Goal vs Actual

Last 9 closed initiatives this quarter
Q2 2026
InitiativeGoal KPIActual KPIDelta$ ImpactStatus
M-308 Motor Insulation Aging
Antwerp
Avert unplanned trip Replaced during planned outage +$124K avoided $124K Met
P-150B Cavitation
Normandy
NPSH margin > 1.5m NPSH margin 1.8m +0.3m $48K Met
FCV-220 Stiction
Leuna
Loop variance −60% Loop variance −71% −11pp better $31K Exceeded
HX-204 Cleaning Schedule
Donges
ΔT improvement 8°C ΔT improvement 6°C −2°C short $62K Partial
Compressor K-301 Surge
Port Arthur
Surge margin > 12% Surge margin 14% +2pp $280K Met

Before / After — Rotating Equipment Reliability

Antwerp · 90d
Before
3.4
Unplanned trips / 90d
After
0.8
−76% reduction
▸ What changed: Earlier intervention (avg 11d before failure vs 2d), driven by AI-contextualized alerts that surface P&ID context within 90s instead of 4hr engineering analysis.

Engineering Effort Reallocation

SME hours/wk
Before
68%
Spent on context-hunting
After
22%
−46pp · time freed for judgment
▸ Reinvested in: RCA depth (+34%), reliability engineering studies (+28%), tribal knowledge capture (+19%).